基于CODESYS陶瓷试样磨床控制系统开发

发布时间：2018-05-31 05:47

本文选题：CODESYS + 工具磨床　；参考：《山东建筑大学》2017年硕士论文

【摘要】：随着机械加工行业的发展,市场对于机床刀具提出了更高的标准,这就使得对加工刀具的工具磨床提出了更高的要求,为了更好的实现对刀具修磨以及对于刀具性能的研究,目前教学科研实验室中手动万能工具磨床的运动控制系统的设计开发也变成了工具磨床改进的一个重点研究。当前运动控制系统的已经从当年的封闭式结构逐渐走向开放化,为了符合实验室工具磨床的使用要求,也同时使得该磨床控制系统符合现代造业开放性和柔性化加工的需求。本课题设计一种可以通过参数化编程便可以实现工具磨床对于陶瓷试样的周边磨削的控制系统,相对于传统的数控系统,不再需要G代码编程,软硬件拓展性也得到大大提升。本文通过对工具磨床和运动控制系统的深入研究,设计了一款基于CODESYS的陶瓷试样磨床控制系统,在本论文工作过程中首先讨论了工具磨床以及运动控制系统的发展,并对此进行了分析总结,明确目前实验室中工具磨床控制系统设计必要性及设计趋势,然后分析了磨床本体机械结构,明确磨床工作原理、工作过程,分析确定控制系统如何通过控制工作台实现运动系统的控制,其次通过对比分析选择了基于CODESYS和工业实时以太网总线的运动控制系统的设计,对硬件进行选型分析,详细介绍了五轴板卡的使用,明确电机以及辅助设备的选择,最后通过CODESYS软件编程实现磨床控制系统设计,使磨床可以通过参数化编程实现自动运动控制,手动运动控制,设计了便于操作和理解的人机交互界面并对控制系统的软件应用界面做了简单介绍。在本文最后通过对制备的陶瓷刀片切割,然后用改进的工具磨床对刀片磨削加工,结果验证了本设计的可行性,达到了初步的加工要求。
[Abstract]:With the development of machining industry, the market has put forward a higher standard for machine tool tools, which makes the tool grinding machine for machining tools put forward higher requirements, in order to better achieve the tool grinding and tool performance research. At present, the design and development of the motion control system of the manual universal tool grinder in the teaching and research laboratory has also become an important research for the improvement of the tool grinder. In order to meet the requirements of the laboratory tool grinder, the control system of the motion control system has been gradually open from the closed structure of the current year to the requirements of open and flexible machining in modern manufacturing industry. In this paper, we design a control system which can be used to control the peripheral grinding of ceramic samples by parameterized programming. Compared with the traditional NC system, the G code programming is no longer required, and the extensibility of hardware and software is greatly improved. In this paper, a control system of ceramic sample grinder based on CODESYS is designed through the deep research of tool grinder and motion control system. In this paper, the development of tool grinder and motion control system is discussed firstly. The necessity and the design trend of the control system of tool grinder in the laboratory are clarified. Then the mechanical structure of the grinder body is analyzed, and the working principle and working process of the grinder are clarified. This paper analyzes and determines how the control system can realize the control of motion system through the control workbench. Secondly, the design of motion control system based on CODESYS and industrial real-time Ethernet bus is selected, and the hardware selection is analyzed. The use of five-axis board card is introduced in detail, and the choice of motor and auxiliary equipment is defined. Finally, the grinding machine control system is designed by CODESYS software, so that the grinding machine can realize automatic motion control and manual motion control through parameterized programming. The man-machine interface which is easy to operate and understand is designed and the software application interface of the control system is introduced briefly. At the end of this paper, the ceramic blade is cut, and then the tool grinder is used to grinding the blade. The result verifies the feasibility of the design and meets the preliminary processing requirements.
【学位授予单位】：山东建筑大学
【学位级别】：硕士
【学位授予年份】：2017
【分类号】：TG711;TQ174.6

【相似文献】