单件生产模式下集成制造系统技术的应用研究

发布时间：2018-04-18 12:30

本文选题：工装制造 + 现代集成制造系统　；参考：《大连理工大学》2012年硕士论文

【摘要】：工装制造(指生产夹具、模具、刃具、量具等工具)是机械加工领域的一个重要环节,产品多以单件、小批量为主。如何快速满足客户市场的需求,实现企业整体制造能力的提升,已经成为工装制造企业面临的普遍问题。随着计算机技术和现代管理技术、制造技术的不断融合和应用,对于实现工装资源的高效管理、共享,提高工装的设计、制造效率起到了重要的促进作用。本文主要针对黎明某企业(以下称“某企业”)工装制造的特点,利用现有的硬件和网络环境,通过对现有工作流程和MES、ERP、CAD/CAPP/CAM系统等自动化孤岛之间信息不能集成这一现状的分析,在大量地研究了自动化技术、信息集成技术的基础上,提出了一种符合单件小批量生产模式下集成设计、制造、质量、物流、管理等系统融于一体集成制造的解决方案。通过对MES、ERP、CAD/CAPP/CAM等系统的管理、集成,实现了各个系统数据库和访问模式的统一,解决了多个系统重复数据录入量大,生产、技术、经营、质量等数据不一致的问题,为生产、技术、经营、质量等各级管理人员提供了统一的操作平台,满足了对工装需求快速反应的要求。通过系统的应用证明,该方案对单件小批量生产模式下的离散型制造业的自动化技术应用具有一定的示范作用,解决了企业中信息不能共享的现象,为精益制造模式在工装制造企业中实现提供了系统上的依据,满足了管理人员、工程技术人员和技能人员对系统的需求。
[Abstract]:Tooling manufacturing (refers to the production of jigs, molds, cutting tools, measuring tools and other tools) is an important link in the field of mechanical processing, products are mostly single-piece, small batch.How to quickly meet the needs of customer market and realize the improvement of manufacturing capability has become a common problem faced by tooling enterprises.With the continuous integration and application of computer technology and modern management technology, manufacturing technology has played an important role in realizing the efficient management, sharing of tooling resources, improving the design of tooling and manufacturing efficiency.In this paper, according to the characteristics of tooling manufacture in a certain enterprise (hereinafter referred to as "a certain enterprise"), by using the existing hardware and network environment, this paper analyzes the present situation that the information between the existing workflow and automated islands such as CAD / CAPP / CAM system can not be integrated.Based on the research of automation technology and information integration technology, a solution to integrate design, manufacturing, quality, logistics, management and other systems into an integrated manufacturing system is proposed in this paper.Through the management and integration of CAD / CAPP / CAM and other systems, the unification of database and access mode of various systems has been realized, and the problems of inconsistency of data input amount, production, technology, operation and quality of multiple systems have been solved, for the sake of production, technology, and quality.Management, quality and other levels of management personnel to provide a unified operating platform to meet the requirements of rapid response to the requirements of tooling.Through the application of the system, it is proved that this scheme can demonstrate the application of discrete manufacturing automation technology in the mode of single piece and small batch production, and solve the phenomenon that information can not be shared in enterprises.It provides a systematic basis for the realization of lean manufacturing mode in tooling manufacturing enterprises, and meets the needs of managers, engineers and skilled personnel for the system.
【学位授予单位】：大连理工大学
【学位级别】：硕士
【学位授予年份】：2012
【分类号】：TH166

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